From Rust to Glory: 1967 Alfa Romeo Giulia Restomod

The 1967 Alfa Romeo Giulia Sprint GT Veloce (Stepnose) Restomod was chosen for its embodiment of the pinnacle of Italian styling, emotion, and engineering from the 1960s. Ahead of its time, this car was built with innovations that were rare in the 60s — while most American and Australian cars featured basic 3-speed transmissions and drum brakes, Alfa Romeo was already engineering alloy engines, double overhead cams, 5-speed manual transmissions, and advanced suspension systems with 4-wheel coils and disc brakes.

This project began with the purchase of the car, sight unseen, from Queensland. Upon arrival in Melbourne, it was clear the car had seen better days — barely running, covered in rust, mold, grease, and dirt, and in desperate need of restoration.

  • FRONT GREEN VEHICLE
  • INTERIOR VEHICLE STEERING WHEEL
  • LEFT SIDE GREEN VEHICLE

It was time to start shaping the vision. I enlisted Aidan from ADI to bring the design to life, drawing inspiration from the iconic GTA models of the 1960s while also incorporating elements from the modern Alfaholics GTA-R. Our goal was to blend classic heritage with contemporary style, and we decided to experiment with a fresh color palette. The choice of bronze wheels and an overall clean, minimalist look was made to enhance the car’s timeless appeal while giving it a bold, modern twist.

RED VEHICLE FRONT GRILL NUMBERPLATE

The Rebuild Begins

As soon as the car arrived, we tore it down and sent it off for sandblasting to uncover the true condition beneath the surface. It was worse than expected. Years of poor repairs and neglect had left the body riddled with rust. Nearly every panel was beyond saving.

Working closely with Alfaholics, we sourced everything we needed—two full pallets of parts, nearly 500 kilograms of components, ready to bring the Alfa back to life.

The shell was then transported to Geelong, where it spent the next six months in metal surgery. Every damaged section was replaced or re-fabricated in sheet metal—95% of the body was rebuilt from scratch. Only the roof and firewall remained original. Along the way, we made custom touches: relocating the fuel filler, smoothing the engine bay, removing bumper mounts, and deleting the off-centre exhaust cutout for a cleaner, more balanced look.

RED VEHICLE BACK GTVR NUMBERPLATE

Once the metalwork was complete, the car headed to Mick’s Custom Restorations in Coburg for bodywork and paint. Mick spent five painstaking months perfecting the panel gaps and lines, making final tweaks like centering the exhaust and adding subtle front vents. When everything was just right, he laid down the rich Alfa Rosso red, bringing the car’s new identity to life.

By the end of the year, the freshly painted shell rolled into Trutrack, where the real assembly began—suspension, brakes, wiring, the differential, dashboard, and more. After three months of careful work, the car returned to Mick one last time for external trim, chrome, glass, and final fitment. The doors, bonnet, and boot were installed and the paint was wet-sanded to a mirror finish.

Interior Revival

While the exterior was taking shape, attention turned to the interior. We began by repairing the original seat frames, then rebuilding them with new foam and trimming them in period-correct brown "Chingale" vinyl—a nod to the car’s heritage. The goal was to preserve authenticity while subtly elevating the finish.

The original dashboard was beyond saving, so we transferred all usable components into a new fiberglass dash, finished in Raptor liner for a durable, textured look. For a more refined touch, the upper dash was wrapped in black flock, offering a clean, modern contrast that complements the car’s updated performance feel.

Restored original gauges now sit proudly in the new dash, combining vintage charm with everyday usability. A discreet half roll cage, upholstered to match the interior, adds structural safety without disrupting the car’s timeless aesthetic.

  • RED VEHICLE STEERING WHEEL
  • VEHICLE GEAR STICK
  • TAN LEATHER VEHICLE SEATS
RED VEHICLE ENGINE TUBES
BACK RED VEHICLE GTVR
BACK RIGHT RED VEHICLE
FRONT LEFT HEADLIGHT HELMUT GLOVE
RED VEHICLE FRONT AND REAR

Final Assembly & Power Unleashed

With the paintwork complete, the car returned to Mick’s Custom Restorations one last time for the precise fitment of the remaining body panels—doors, bonnet, and boot—followed by a final wet sanding and polish to achieve a flawless, glass-like finish.

Then came the final stretch: a hectic three-week assembly at Trutrack, where everything came together. The team installed glass, interior, wiring, engine, transmission, and every last detail needed to bring the Alfa back to life.

Beneath the bonnet, a Dandy Engines-built 2.0L Alfa twin-cam now beats at the heart of the machine. With Alfaholics performance components, a pair of Jenvey throttle bodies, and management via FuelTech ECU, this modern powerplant is expected to deliver over 220 horsepower. A custom Alfaholics wiring loom and fuse panel ensures that every system runs at peak reliability and performance.fuse panel ensures rock-solid reliability.

Show-Ready: Alfa’s Grand Entrance at MotorEx 2025

From its precision-crafted exterior to the high-revving heart beneath the bonnet, this 1967 Alfa Romeo Giulia Sprint GT Veloce (Stepnose) restomod is a bold reimagining of a timeless classic. Blending vintage soul with modern engineering, it stands as a tribute to craftsmanship, performance, and design. Its debut at MotorEx turned heads and left a lasting impression on enthusiasts and purists alike.

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  • FRONT RIGHT RED VEHICLE BONNET UP
  • RED VEHICLE ENGINE
  • RED VEHICLE BACK RIGHT

"Building a car to the standard required to have it unveiled at MotorEx is one hell of an achievement, and Ross Gangemi has done it two years on the trot. After debuting his Mustang at the event last year, this year we got to see his rad little Alfa Romeo for the first time."

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